Aluminum Die Cast Tooling Manufacturer

Custom die casting mold design and manufacturing service

Supports complex shapes and high precision
Small to medium batch production
Excellent surface finish and detail

ALUMINUM DIE CAST TOOLING SOLUTIONS

YOUR TRUSTED CHINESE DIE CASTING MOLD MANUFACTURER

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FLEXIBLE CUSTOMIZATIONS

We offer flexible customization for your products using castings and CNC machining. This allows us to meet your specific needs for shape, size, structure, and tolerance. We can also provide various surface finishes and tailored packaging options.

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PROFESSIONAL DESIGN

Our engineers can help you inspect your die casting tooling. They check the structure and materials to ensure they meet the use requirements. This helps avoid risks and defects. We can also optimise your product for better application or economy.

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ON-TIME DELIVERY

Every procedure is carried out as quickly as possible while ensuring quality. Because we always focus on efficiency.
At the same time, we have cooperative logistics channels that can quickly deliver products to the customer’s factory.

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ONE-STOP SOLUTION

Just leave the project to us and save yourself the hassle of waiting to receive it. We offer services from professional design, tooling, parts production, CNC machining, surface treatment, logistics, and transport. And we keep you regularly informed at every step of the way.

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QUALITY IS EVERYTHING

Our quality goal is to have all products delivered with zero defects, and for this reason, every process is subject to strict quality requirements. We are also equipped with professional quality personnel and testing equipment to meet the requirements of quality control.

What is Die Cast Tooling & Mold?

Die casting molds (also called dies or tooling) are high-precision tools used in die casting to produce high-precision metal parts. The mold itself is a hollow cavity into which molten metal is injected during die casting, forming a part of a specific shape. A typical die casting mold is made of steel and consists of two halves that form the final part’s shape. Designers consider complex features to meet stringent specifications and tolerances. These molds are reusable, which makes it easy to quickly and efficiently produce identical parts.

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Conventional Die Cast Tooling

Traditional die casting molds can be divided into single-cavity (producing one part per cycle) and multi-cavity (producing multiple parts per cycle) configurations. MoldPartner’s standard mold design uses a double-slider structure instead of the common four-slider design, an innovation that significantly improves production efficiency and reduces costs for our customers. By choosing MoldPartner as your die-casting partner, you will receive:

High-quality molds specifically designed for mass production.
The mold design fully accounts for all part features, minimizing subsequent machining.
Precise planning significantly reduces machining requirements and overall costs.
Through wear prediction analysis, replaceable steel inserts are pre-embedded in vulnerable areas, significantly extending the mold’s service life.
A meticulously designed cooling water channel system to ensure efficient and stable production.

Multi-Slide Die Cast Tooling

The multi-slide technology originated from an invention in 1936. Through continuous improvements to molds and equipment, we now offer industry-leading die-casting processes. Multi-slide molds feature four or more vertical slides for producing more complex, precise castings. Multi-slide die casting technology offers several unique advantages:

Single-step casting, eliminating the need for secondary processing and assembly, significantly reduces costs.
Achieves complex geometric shapes and extremely high tolerance requirements while maintaining high-speed production and lower overall costs.
Achieves minimal part variation, outperforming classic multi-cavity molds.
More compact mold structure, effectively reducing parting line deviations and improving the stability of casting dimensional tolerances.

RELIABLE & VERSATILE DIE-CAST MATERIAL FOR SELECTION

MoldPartner is an aluminium die casting parts manufacturer that takes pride in offering a diverse range of top-tier die-cast aluminum alloys to meet a wide range of industrial demands. Our carefully chosen selection includes three main categories. Each has its own unique properties and uses.

COMMON DIE-CAST ALUMINUM ALLOYS

The following are some of the aluminum alloy grades commonly used by our customers. These alloys are known for their excellent fluidity, corrosion resistance, and mechanical properties. They are frequently used in the manufacture of various aluminum die-cast parts.

ADC12ADC12ADC12
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EU GRADE ALUMINUM ALLOY MATERIALS

These alloys, with their excellent fluidity and wear resistance, are ideal for manufacturing and processing a wide variety of complex-shaped parts and components, including automotive parts, engine casings, electronic equipment housings, and household products.

ENAC 44300(AISI12(FE))
ENAC-47100ENAC-46000

HIGH THERMAL CONDUCTIVITY ALLOY MATERIALS

These alloys have great thermal conductivity. This makes them ideal for uses that need efficient heat dissipation. They are widely used in the aerospace, automotive, electronics, and other industries with high heat dissipation requirements.

AlSI8LHB1

Die Cast Tooling Manufacturing Process

01

Project Communication and Confirmation

Our professional team will first communicate with you to fully understand the project’s specific requirements. Once all the details are confirmed, the order can be officially placed, and the project will officially begin.

02

New Mold Review Meeting

At the new mold project kick-off meeting, we gather a team of company experts. We discuss key project elements like material suppliers, mold flow analysis, and technical specifications.

03

Mold Design Review And Approval

The 2D/3D mold design drawings will be formally submitted to you for examination and final confirmation. This stage covers the mold manufacturing process, the schedule, procurement procedures, and comprehensive quality inspection of mold materials and standard components.

04

Mold Trial Testing and Reporting

Upon completion of the die casting mold, we will conduct rigorous testing of the sample parts and generate a detailed report (including CMM measurement analysis). We will also record and save important video files. This helps keep our processes clear and our data reliable.

05

T1 Sample Review And Approval

After the T1 samples from the mold production are completed, we will send them to you for comprehensive inspection and confirmation. Your feedback and final approval are critical to the progress of our project, and we will use this as our goal to ensure that the product quality fully meets or exceeds your requirements and expectations.

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Small-Batch Mold Production And Verification

We will run small-batch trial production to ensure high mold quality and dependable performance. In this actual production process, we will carefully verify all aspects of the mold’s performance to ensure that the final result fully meets your requirements and expectations.

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Quality Control of Mold Production

Our team carefully inspects every step of the mold manufacturing process. This way, we consistently maintain high-quality standards. This includes rigorous checks from mold design review and production process monitoring to a comprehensive evaluation of the final product.

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Seamless Project Delivery

As the project nears completion, we remain dedicated to a smooth and efficient delivery. MoldPartner is always dedicated to delivering qualified finished products on time and strictly according to your technical specifications.

Die Cast Tooling Design

We begin every tool with DFM reviews and collaborate with customers to fix any part shortfalls prior to building. Modifying front-end features improves the final product and overall tool quality. In this design stage, we proactively identify areas prone to wear and create removable inserts to reduce wear and maintenance time. We design our tools to run with minimal downtime.

We have a team of over 100 highly trained and experienced professional engineers who will collaborate with you from the early stages of your project to ensure that component designs fully consider manufacturing process characteristics, effectively avoiding costly secondary machining or additional assembly steps. We always strive to achieve the best results for your product using the most suitable design, optimal materials, and processes.

Professional Tool Design

Our engineers take precision to a whole new level- focusing on computer aidedengineering (CAE) toproduce rapid prototypesand tooling.

Manufacturability

Design for Manufacturing (DFM) is a key practice our engineers use. It helps avoid costly secondary operations that can make up to 80% of the component cost. Our engineers use a DFl methodology that optimizes casting manufacturability whilepreserving functionality.

Part Improvement

Check and optimize products, including Ribs & Corners, Fillet Radii, and Simplifying Die Cast Tooling, to reduce weight and eliminate mass concentrations, and do our best to avoid features that increase manufacturing costs and cycle time.

Die Casting Tolerances

Typically, we follow international normative tolerance standards, such as those of North America, Europe, and Japan.

In the actual project, we will evaluate the product’s requirements and characteristics to determine its optimal cost-effectiveness.

Of course, extremely tight tolerances are gladly accepted because they are more valuable.

Stress and Strain

The stress and strain of die-cast alloys are important design considerations when creating a metal component, so one must understand their stress-strain characteristics and choose allowable stresses before part failure.

How much can your part endure while still maintaining its integrity and functionality? While strength is typically important for our customers, sometimes a project requires a more ductile material. Aluminum alloys are not very ductile; although they have relatively high strength, they fail suddenly, unlike Zamak alloys, which have much higher UTS (ultimate tensile strength).

One of the great things about our cast is that we offer a variety of different materials to fit a wide range of needs.