Die Casting Tooling Manufacturer
One-stop die casting mold design and manufacturing service
- Supports complex shapes and high precision
- Small to medium batch production
- Excellent surface finish and detail
ONE-STOP SOLUTION FOR ALUMINUM DIE CAST SOLUTIONS
WHY CHOOSE OUR DIE CASTING MOLD?
FLEXIBLE CUSTOMIZATIONS
We offer flexible customization for your products using castings and CNC machining. This allows us to meet your specific needs for shape, size, structure, and tolerance. We can also provide various surface finishes and tailored packaging options.
PROFESSIONAL DESIGN
Our engineers can help you inspect your die casting tooling. They check the structure and materials to ensure they meet the use requirements. This helps avoid risks and defects. We can also optimise your product for better application or economy.
ON-TIME DELIVERY
Every procedure is carried out as quickly as possible while ensuring quality. Because we always focus on efficiency.
At the same time, we have cooperative logistics channels, which can make the products transported to the customer’s factory quickly.
ONE-STOP SOLUTION
Just leave the project to us and save yourself the hassle of waiting to receive it. We offer services from professional design, tooling, parts production, CNC machining, surface treatment, logistics, and transport. And we keep you regularly informed at every step of the way.
QUALITY IS EVERYTHING
Our quality goal is to have all products delivered with zero defects, and for this reason, every process is subject to strict quality requirements. We are also equipped with professional quality personnel and testing equipment to meet the requirements of quality control.
What is Die Cast Tooling & Mold?
Die casting mold, also known as a tooling or die, is a tool used in the die casting process to create metal parts with high precision and accuracy. The mold is a hollow cavity that is used to shape molten metal into a specific form through a process known as die casting. Die casting molds are typically made from steel and have two distinct halves that come together to form the desired shape of the final part. When designing die casting molds, we consider complex details and features to ensure that the final parts meet the required specifications and tolerances. They can be reused to quickly and efficiently produce large quantities of identical parts.
Conventional Die Cast Tooling
Conventional die cast tooling comes in single cavities (onepart per cycle) or multiple cavities (more than one part percycle). Our conventional tooling process is designed withonly two slides rather than four and it provides customerswith efficiency in production and lower costs. When youchoose Dynacast as your die casting company you receive:
Quality built dies which efficiently cope with high volumeproductionAttention to the design of the dies, putting in as many ofthe part’s features as needed to avoid secondaryoperations. Our goal is always net shape first timeCareful planning to eliminate machining and reduce costsPredictive wear analysis to promote the longevity of ourdies, our tool designers predict what part of the die maywear out and insert this as a separate piece of steelCarefully planned water and cooling lines ensure efficientproduction
Multi-Slide Die Cast Tooling
Our proprietary multi-slide technology was originally invented in 1936. Since then, we have made continuous improvements to our tools and machines to offer the most advanced die-casting process. Multi-slide tooling is designed to use four (or more) perpendicular slides in the tool allowing us to create more complex and accurate castings. Multi-slide die casting offers a number of unique advantages, including.
Net shape first time, eliminating secondary operations like assembly and machining complex geometry and tight tolerances at high-speed forward-class productivity and lower total costs minimum part-to-part variation compared to standard multi-cavity diesMore compact tools that are less prone to parting-line variation and its negative effect on the finished part’s-dimensional tolerances
RELIABLE & VERSATILE DIE-CAST MATERIAL FOR SELECTION
MoldPartner is an aluminium die casting parts manufacturer who takes pride in offering a diversespectrum of top-tier die-cast aluminum alloys to cater to a wide range of industrial demands. Ourcarefully curated selection encompasses three primary categories, each distinguished by its uniqueset of properties and applications.
COMMON DIE-CAST ALUMINUM ALLOYS
Below are some of the commonly used aluminum alloy grades by our customers, known for their excellent flowability, mechanical properties, and corrosion resistance. They are frequently employed in the manufacturing of various aluminum die-cast parts.
ADC12ADC12ADC12
ADC12ADC12ADC12
EU GRADE ALUMINUM ALLOY MATERIALS
These alloys offer excellent fluidity and abrasion resistance, making them suitable for manufacturing and machining various complex-shaped parts and components, including automotive components, engine housings, electronic equipment enclosures, household items, and more.
ENAC 44300(AISI12(FE))
ENAC-47100ENAC-46000
HIGH THERMAL CONDUCTIVITY ALLOY MATERIALS
These alloys exhibit excellent thermal conductivity, making them suitable for applications that require efficient heat dissipation. They find widespread use in electronics, automotive, aerospace, and other high-temperature environments.
AlSI8LHB1
Die Cast Tool Manufacturing Process
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01
ORDERINQUIRY AND CONFIRM
Firstly, our dedicated team will engage withyou to understand your specific needs andrequirements for the project. Once all detailsare clarified and confirmed, we will proceedwith the formal placement of the order tokickstart the project.
02
NEW MOLD MEETING
In our new mold meeting, we bring togetherour expert team to discuss and finalize criticalaspects of the project.This includes finalizingcritical aspects such as material suppliers,technical requirements, and mold flowanalysis.
03
MOLD STRUCTURE DESIGN REVIEW
We present the completed 2D/3D molddesign for your review and confirmation. Thisinvoives meticulous preparation of the moldmaking process and schedule, procurementprocess control, and inspection of moldmaterials and standard parts
04
MOLD TRIAL & VIDEO ARCHIVING
Following the completion ofthe mold, ourteam will meticulously inspect the trialsamples and generates detailed reports.including CMM analysis. Additionally, weonductarchive videos for transparency anddocumentation.
05
T1 SAMPLE CONFIRMATION
06
SMALL-BATCHTRIAL PRODUCTION
To ensure the quality and functionality of themold, we will conduct small-batch trialproduction.By meticulously assessing theperformance of the mold in a real-worldproduction setting, we can ensure any aspectsto meet your specific requirements.
07
QUALITY INSPECTION
Our team conducts rigorous inspectionsthroughout the mold making process touphold our high standards. From inspectingthe mold design to monitoring the productionprocess and evaluating the final products
08
PRODUCT DELIVERY
Tool Design
All of our tools start with design for manufacturing, where we talk withour customers to make sure any shortfalls for the part can be vetted andcorrected before the tool is built. Modifying die features on the front endwill help to improve the final part but also increase the overall quality ofthe tool. During this design phase, we can also predict where the tool willwear and create removable inserts for the tool that can save time andmaintenance.We design our tools to run with minimal downtime.
Our dedicated team of over one hundred highly trained and experiencedengineers will work with you from early in your project to ensure yourcomponent is designed with manufacturing in mind, so you avoidexpensive secondary operations like machining or extra assembly steps.Our goal is always to determine the best design, materials and methodswhich will deliver optimum results for your product.
Professional Tool Design
Manufacturability
Design for Manufacturing (DFM) is one of the best practices our engineers follow to ensure your pardoes not require expensive secondary operations which can often represent as much as 80% of thecomponent cost,. Our engineers use a DFl methodoloay that optimizes casting manufacturability whilepreserving functionality.
Part Improvement
Check and optimization products, including Ribs & Corners, Fillet Radii, Simplifying Die Cast Tooling, reducing weight and eliminating mass concentrations，effective and do our best to avoid features which increase manufacturing costs and cycle time.
Die Casting Tolerances
Typically, we follow international normative tolerance standards, such as those of North America, Europe, and Japan.
In the actual project, we will evaluate the requirements and characteristics of the product to find the best cost-effectiveness of the product.
Of course, extremely tight tolerances are gladly accepted because they are more valuable.
Stress and Strain
The stress and strain of die cast alloys are an important design consideration when creating a metal component, so, one must understand the stress and strain characteristics of die cast alloys and choose the allowable stresses before part failure.
How much can your part endure while still maintaining its integrity and functionality? While strength is typically important for our customers, sometimes a project requires a more ductile material. Aluminum alloys are not very ductile; although it has relatively high strength when it fails it is a sudden failure versus Zamak alloys that have a much higher UTS (ultimate tensile strength).
One of the great things about Our cast is that we offer a variety of different materials to fit a wide range of needs.
We can also provide one-stop service
Proudly providing high-quality prototyping and manufacturing services.
Tools Design
Tools Making
Die Casting
CNC Machining
Surface Finishes
Part Assembly
Get A Quote
We have a team of good service ready to support you in your business, you will get best services.
You can contact us by email or submit your request. If you have any questions about the products, please feel free to contact us. We will try our best to solve your problem within 24 hours.
+86 13713653495 (Wechat, WhatsApp)
Juhui Mold Industrial Park, Tianliao Com, Yutang St, Guangming District, Shenzhen City, China